Batt-Rack EV Battery Storage Racking Systems

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Engineered Battery Storage with Integrated fire detection and suppression

Batt-Rack is an advanced and space-efficient EV battery storage racking system, designed to safely store EV batteries while actively reducing the risk of thermal runaway events. Designed for industrial environments, it provides a safe, space-efficient alternative to container-style battery storage units, helping organisations manage lithium-ion battery risks while maximising storage capacity.
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Integrated thermal runaway prevention system
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EV battery fire suppression racking
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UK engineered & manufactured

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Early Warning Detection Systems

Two metal storage units with blue roofs hold several large batteries on pallets. They are outdoors in a yard with stacked cars and heavy equipment in the background.

Not All EV Battery Storage Solutions Are Engineered the Same

Many EV battery storage solutions rely on container-style units, typically based on modified shipping containers. While widely used, these systems often:
Require significant external space
Operate within a fixed footprint
Offer limited scalability
Restrict access for handling and maintenance
Limit vertical storage potential due to fixed height constraints
Batt-Rack integrates storage, detection and fire suppression into a single engineered solution, enabling:
Potential for indoor EV battery storage
Providing a covered and protected environment
Reduced floor space requirements
Active thermal runaway prevention
Greater flexibility for growing operations
Reducing access times for material handling and logistics
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Intelligent Battery Safety Built into the Structure

Batt-Rack is designed to actively reduce the risk of lithium-ion battery failure events through continuous monitoring and immediate response. Sensors detect early warning indicators such as heat, smoke and gas. When thresholds are reached, the system automatically activates an integrated sprinkler response to control conditions at source. This approach helps to:
Detect risks at the earliest stage
Trigger immediate intervention
Slow cell-to-cell propagation
Limit heat escalation
Reduce consequential loss and potentially improve insurer risk profiles
Reduce re-ignition risk
Batt Rack provides active battery fire mitigation, not passive containment.
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Why Choose Batt-Rack Over Container-Style Units?

A Smarter Alternative to Fixed-Footprint Storage

Container-style battery storage units are fixed in size and often require external placement, limiting flexibility and increasing space requirements.

Batt-Rack provides a more efficient, scalable alternative. Wickens engineers vertical EV battery storage within a modular racking system, which helps to maximise capacity within existing facilities.

Key advantages include:

Higher storage density per square metre

Indoor or outdoor installation flexibility

Modular, scalable configuration

Custom layouts tailored to operational needs

A more flexible, space-efficient approach to industrial battery storage.

Maximise Storage Capacity Within a Minimal Footprint

Space-Saving EV Battery Storage

For organisations asking “How can we reduce floor space for EV battery storage?”, Batt-Rack provides a practical solution. Unlike container-based systems, which are limited by their external footprint, Batt-Rack:

Utilises vertical storage design

Adapts to available storage space

Reduces reliance on external storage areas

Supports higher-density battery storage

This makes it particularly suitable for warehouses, production environments and constrained industrial sites.

Two grey metal storage units with blue roofs, each holding pallets with rectangular boxes, stand outside a modern building with glass windows. Several parked cars and green bushes are visible in the background.

Scalable Battery Storage for Every Application

Batt-Rack is designed to support the full EV battery lifecycle, from small-scale storage through to large industrial operations.

Applications include:

EV battery manufacturing, recycling and end-of-life processing

Automotive dealerships and garages

Fleet and logistics operations

Energy storage and infrastructure projects

Each system is configured to suit the specific site, with adjustable height, footprint and capacity. This ensures a solution that can scale alongside operational demand.

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EV Battery Storage Design & Compliance

Built for Safety, Compliance and Risk Management

Lithium-ion battery storage is subject to increasing regulatory scrutiny and safety expectations. Batt-Rack is designed to support:

Battery safety compliance racking requirements

Industrial risk mitigation strategies

Supports safe indoor lithium-ion battery storage

Alignment with evolving safety standards

Integrated detection and suppression systems help demonstrate proactive risk management, supporting both compliance and operational resilience.

Two industrial metal storage units with blue roofs, each containing machine parts. One unit is tall with a partially open rolling shutter, and the other is shorter with an open front, both showing shelves with equipment.
Elevate logo

Thanks to Elevate for their collaboration on this product.

Active vs Passive Battery Fire Protection

Why Integrated Systems Matter

Many traditional storage solutions rely on passive containment methods.

Batt-Rack delivers a different approach by combining:

Real-time detection

Automated response

Integrated fire suppression

Together, these reduce the risk of escalation, minimise damage and help maintain operational continuity, which is critical in a high-risk environment.

A large battery pack engulfed in bright orange flames and thick black smoke, with visible connectors on one side, indicating an intense fire and possible overheating or malfunctioning.

Batt-Rack System Features

  • Integrated sprinkler system (mains, tank or fire service feed options)
  • Early detection of heat, smoke and gas
  • Heavy-duty industrial steel racking
  • Modular, scalable configuration
  • Configurable height and footprint
  • Patent-pending integrated safety system

Battery Storage System Design, Manufacture & Installation Project Delivery UK

Wickens manages the full lifecycle of each Batt-Rack installation, ensuring a structured and controlled delivery process. You can expect:

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Initial consultation and requirements assessment

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Site survey and layout planning

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Engineering design and configuration

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UK-based manufacturer

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Installation and commissioning
Each project is delivered with a focus on safety, compliance and minimal operational disruption.
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Industrial EV Battery Storage Applications

Batt-Rack is suitable for a wide range of commercial and industrial environments, where safe, scalable and space-efficient battery storage is essential, including:
Manufacturing and production facilities
Warehousing and logistics operations
Automotive and fleet storage
Recycling and waste processing sites
Energy and infrastructure projects
Commercial and public sector environments
A grey metal storage shed with an open front, containing seven stacked pallets of large rectangular battery units arranged on shelves.

Why Wickens Battery Storage Systems

For organisations seeking more than standard battery storage, Wickens delivers:

50+ years of structural steel expertise

Heavy-duty industrial engineering approach
Integrated safety-first design
UK design and manufacture
Scalable, modular systems
Patent-pending innovation
We do not treat safety as an add-on. We engineer it into the system.

Request a Battery Storage Consultation

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Speak to Our Engineering Team

If you are assessing EV battery storage racking systems, lithium-ion storage solutions or alternatives to container-style units, speak directly with Wickens.

We will review your site, storage requirements and risk profile to deliver a safe, compliant and space-efficient solution.

Technical Documentation & Battery Storage Specifications

Wickens provides structured technical documentation to support feasibility, planning and procurement for consultants, engineers and project managers.

Available Resources

Batt-Rack Technical Specification Sheet

Battery Storage Safety Overview

Fire Suppression System Details

Compliance & Risk Guidance

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EV Battery Storage Racking – Frequently Asked Questions

What is an EV battery storage racking system?

An EV battery storage racking system is a structural solution designed to safely store lithium-ion batteries in industrial or commercial environments, often incorporating safety features such as fire detection and suppression.

How does Batt-Rack prevent thermal runaway?

Batt-Rack uses integrated detection systems to identify early warning signs such as heat, smoke and gas, triggering an automated sprinkler response to control conditions and reduce escalation risk.

Is Batt-Rack suitable for indoor battery storage?

Yes. Unlike many container-style systems, Batt-Rack can be configured for indoor installation, making it suitable for warehouses, production facilities and other controlled environments.

How is this different from container-based battery storage?

Container-style units are fixed in size and typically provide passive containment. Batt-Rack offers a modular, scalable system with integrated detection and active fire suppression.

Can the system be customised?

Yes. Each Batt-Rack installation is designed to suit the specific site, including layout, height, capacity and safety requirements.

Considering EV battery storage racking but unsure of the next step?

If you are considering Batt-Rack or alternative battery storage systems, we can help you evaluate the most practical and space-efficient solution for your site.

An early-stage discussion often helps clarify scope and ensure the right system is specified from the outset.

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